🔍
Foam Wedges Cut to Size

Foam Wedges Cut to Size

Choose between a standard foam make up or bonded (multi foam)
Please add the ratio of foams e.g. 60% Memory Foam / 40% Premium blue if selecting "Memory Foam Mixed With FS Premium 39H Blue Firm"
The Budget Blue Foam (Grade 33) is our most used high-density foam grade. It is a firm foam, widely used for dining pads, upholstery repairs, garden seating, window seats and caravan seating. For high-use items, please choose the Premium Blue foam instead.

Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (ka-min) (4) 50
  • Elongation (% min) (4) 90
    • The "36 Budget Beige Foam" is perfect for sofa cushions, seat pads, and campervans. Its optimal density, hardness, and durability ensure comfortable seating and long-lasting support. Whether you need cushioning for your living room, dining chairs, don-the-go sleeping arrangements, this foam grade has you covered.

    Specification/Data Information
  • Colour - Beige/Pink
  • Density (Kg/m3) (1) 34-37
  • Hardness (N) (2) 110-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our Premium Blue Firm Foam (Grade 39) is a high-density foam, perfect for sofa seats if you are looking for a very firm cushion. It is also suitable for many other applications, including upholstery repairs, boat seating, caravan and campervan seating, window seats, dining pads and much more. Our premium blue 39h foam can be supplied in either pale pastel or a ocean blue colour. Both have the exact same density’s and properties to one another. Colour is purely dependant on the supplier it is provided from.

    Specification/Data Information
  • Colour - Blue
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 180-220
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
  • Comp set (% max) (5) 8
    • We are experiencing foam shortages on certain foam grades (this grade is effected, Lead times are up to 4 week) sorry for any inconvenience. Find out why here

    Our Luxury Reflex Grey Foam (Grade 40) is a premium high-density foam with a high resistance and a bounce-back touch. It’s medium feel foam, ideal for sofa seat replacements providing comfort and resistance.
    Our 6lb Recon Foam is a very firm grade, used for hard-wearing seats. It’s ideal for bar seating and stools, church kneelers, gym mats and other hard-wearing commercial furniture.
    Our Memory Foam is a high quality foam, used to add extra comfort and support to any mattress. It can also be used for mattress toppers, pillows, wheelchair cushions and much more.

    Specification/Data Information
  • Colour - Yellow/White
  • Density (Kg/m3) (1) 38-42
  • Hardness (N) (2) 60-90
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 160
  • Recovery Rate 3-second
    • Our Luxury Reflex Pink Foam is a premium high-density soft foam. This foam grade is a suitable choice for the replacement of sofa back cushions (which are fibre filled or foam filled).

    Specification/Data Information
  • Colour - Orange
  • Density (Kg/m3) (1) 38-40
  • Hardness (N) (2) 100-140
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 90
    • Our White Foam is a budget craft foam, that can be used for crafts projects, upholstery repairs, headboards and much more. Not suitable for sitting on!

    Specification/Data Information
  • Colour - White
  • Density (Kg/m3) (1) 24-26
  • Hardness (N) (2) 50-70
  • Tensile (kPa-min) (4) 50
  • Elongation (% min) (4) 150
    • Luxury Reflex Grey Foam is a high-quality foam that offers excellent bounce and resilience. It is specifically designed for sofa seating applications, making it a perfect choice for those looking for a comfortable and supportive seating experience. With its grey color and luxurious feel, it is our most popular foam grade and is sure to elevate the look and feel of any seating area. Whether you're looking to upgrade your living room or design a new seating area for your office, Luxury Reflex Grey Foam is the perfect choice.

    Specification/Data Information
  • Colour - Grey
  • Density (Kg/m3) (1) 40-42
  • Hardness (N) (2) 130-160
  • Tensile (kPa-min) (4) 100
  • Elongation (% min) (4) 250

    • Pick your extras

    Extras are a great way to add to your foam
    You should always fit stockinette to your order. In simple terms Stockinette makes it much easier to slide the foam in an out of your cover and will not only reduce creasing of fabric but prevent premature wear to both the foam and the cover - ensuring your cushions retain their shape better and last longer. Read More About Stockinette (Please Note Maximum Width for Stockinette = 135cm)
    Helps extend the lifespan of your foam cushions.
    Please note there is a minimum order of £25 on all made to measure Foam
    Grand total
    Category:
    Guaranteed Safe Checkout

    Improve comfort, posture, and recovery with Foam Wedges Cut to Size from Intercounty Supplies. Foam wedges are incredibly versatile and widely used for ergonomic seating, medical recovery, post-surgery support, physiotherapy, acoustic projects, and custom upholstery builds.

    Whether you need a backrest wedge for posture, a neck wedge for sleeping support, or a knee wedge to aid recovery after operations, our foam wedges are designed to deliver comfort, stability, and long-lasting durability. Every piece is cut to your exact dimensions using CNC profiling technology, ensuring precise angles, clean edges, and consistent results.

    With over 30 years of expertise and as one of the UK’s largest foam converters, Intercounty Supplies is trusted by healthcare providers, upholsterers, furniture makers, gym facilities, and homeowners nationwide.

    Key Features & Benefits

    • Made to Measure – Foam wedges cut exactly to your required size, angle, and thickness.

    • Multi-Purpose Support – Perfect for neck support wedges, back wedges, knee elevation wedges, and ergonomic posture cushions.

    • Premium Foam Grades – Available in soft, medium, firm, high-density, or memory foam depending on comfort and support needs.

    • Durable & Reliable – Engineered to resist sagging and flattening, maintaining shape even with frequent use.

    • Optional Upholstery Finishing – Add dacron wrap for a softer feel and stockinette for cover protection and easier fitting.

    • CNC Precision – Advanced cutting technology ensures accurate angles and consistent results, whether for individual pieces or bulk orders.

    Applications

    Foam Wedges Cut to Size are suitable for a wide range of applications, both practical and therapeutic:

    • Post-surgery recovery wedges – Knee and leg elevation for improved circulation and reduced swelling

    • Back support wedges – Provides ergonomic support for recliners, office chairs, and beds

    • Neck support wedges – Ideal for keeping the head and neck aligned during rest or sleep

    • Knee wedges – Used after hip, leg, or knee operations to aid recovery

    • Ergonomic seating cushions – Helps improve posture and reduce pressure while sitting

    • Bay window seating and upholstery projects – Angled finishes for a tailored look

    • Gym and physio wedges – Used in training, stretching, and rehabilitation

    • Acoustic wedges – Perfect for soundproofing studios, offices, or theatres

    Foam wedges are especially popular in healthcare settings, where they are recommended for post-operative care, spinal alignment, and injury recovery. They are equally valuable in home use, where they can make seating more comfortable or improve sleeping posture.

    Why Choose Intercounty Supplies?

    Since 1990, Intercounty Supplies has been delivering foam cut to size UK solutions for both trade and retail customers. Our products are trusted by hospitals, physiotherapists, upholsterers, acoustic engineers, gyms, and everyday homeowners looking for quality foam that lasts.

    Why customers choose us:

    • Over 30 years of foam converting experience

    • CNC profiling technology for precise wedges at any angle

    • Capacity for bulk trade supply and small custom orders

    • Nationwide delivery with our own fleet of artic trucks and vans

    • Trusted across the UK for medical, upholstery, leisure, and acoustic foam supply

    When you buy from Intercounty Supplies, you’re not just purchasing foam — you’re getting precision, reliability, and long-lasting support tailored to your exact requirements.

    How to Order

    Ordering your custom foam wedges is simple:

    1. Measure your requirements – width, depth, thickness, and wedge angle.

    2. Select your foam grade – soft, medium, firm, high-density, or memory foam.

    3. Add finishing options – dacron wrap and stockinette for smoother edges and extra protection.

    4. Order Now – We’ll cut your foam wedges with CNC precision and deliver them anywhere in the UK.

    FAQs

    What are foam wedges used for?
    Foam wedges are used for neck and back support, knee elevation after surgery, ergonomic seating, physiotherapy, acoustic panels, and upholstery projects.

    Can foam wedges aid recovery after operations?
    Yes. Foam wedges are commonly used in healthcare for knee elevation, leg support, and spinal alignment, helping reduce swelling and improve comfort during recovery.

    What foam grades are available?
    We supply wedges in soft, medium, firm, high-density, and memory foam, depending on your support and comfort needs.

    Do you supply trade customers?
    Yes. We supply to hospitals, gyms, upholsterers, soundproofing installers, and custom furniture makers, alongside one-off retail orders.

    Can you cut precise wedge angles?
    Yes. Our CNC profiling machines cut accurate slopes and consistent shapes, whether for a single wedge cushion or bulk supply.

    Do you offer finishing options?
    Yes. Adding dacron wrap gives a softer feel, while stockinette protects the foam and makes it easier to slide into covers.

    Order Today

    Enhance comfort, posture, and recovery with Foam Wedges Cut to Size from Intercounty Supplies – delivering precision, durability, and medical-grade support for over 30 years.

    👉 Order Now to get your foam wedges tailored to your exact size and angle requirements.
    💬 Need advice on foam wedges for medical recovery, seating comfort, or acoustic projects? Contact Us – our expert team is here to help.

    Reviews

    There are no reviews yet.

    Be the first to review “Foam Wedges Cut to Size”

    Your email address will not be published. Required fields are marked *

    Related products